Sunny Sky Roofing recently completed a comprehensive Metal Roof Restoration on Furlong Industrial Drive in Kernersville, NC. This aging industrial building had developed multiple leak points across several metal roof sections—common issues we see throughout the Triad region. The property owner was dealing with active leaks at seams and fasteners, along with outdated skylights that had become chronic trouble spots.
Why Metal Roofs in Kernersville Develop These Problems
Metal roofing systems in North Carolina’s climate face relentless thermal cycling. Daily temperature swings cause expansion and contraction that gradually loosens fasteners and opens seams. Over time, this leads to fastener back-out, where screws pull away from the substrate and create penetration points for water. The oxidation process accelerates once moisture reaches bare metal, leading to rust migration that spreads beneath coatings.
This Kernersville facility showed all the classic signs: exposed fastener heads with deteriorated washers, separated panel seams where sealant had failed, and skylight assemblies that had outlived their service life. Rather than replacing the entire roof system—an expensive and disruptive option—we implemented a proven restoration approach that extends roof life by 15-20 years.
What This Metal Roof Restoration Involved
Our crew started by addressing the skylight problem. We removed the old units entirely, installed rigid insulation board in the openings, and covered them with new metal panels—permanently eliminating those leak sources. Next, we applied reinforcing fabric embedded in elastomeric coating to all seams, creating flexible, watertight bonds that accommodate thermal movement. Every fastener was individually coated to seal penetrations and prevent future corrosion.
The final step was applying a cool white reflective coating across the entire roof surface. This isn’t just cosmetic—the high-albedo finish reflects solar radiation, significantly reducing heat transfer into the building. In summer months, this translates to measurable cooling cost savings and improved comfort for occupants. You can see the transformation in the before and after photos: what was a weathered, leak-prone surface is now a uniform, protected system.
What Building Owners Should Know About Metal Roof Restoration
Not every aging metal roof qualifies for restoration. Severe structural corrosion, compromised decking, or extensive rust perforation may require replacement instead. However, roofs with surface-level oxidation, fastener leaks, and seam separation—like this Furlong Industrial project—are ideal candidates.
Restoration costs typically run 40-60% less than replacement while delivering comparable service life extension. The process is less disruptive to building operations, produces minimal waste, and can often be completed while the facility remains occupied. We offer 10, 15, and 20-year warranty options depending on the coating system selected.
Why Sunny Sky Roofing for Commercial Metal Roof Restoration
We’ve restored metal roofs across Kernersville and the broader Triad for years, and we understand the specific failure patterns that affect this region’s commercial buildings. Our approach is diagnostic first—we identify why leaks are occurring, not just where. That means addressing root causes like inadequate drainage, failed terminations, and thermal stress points.
Every project includes thorough surface preparation, proper fastener treatment, reinforced seam details, and manufacturer-approved coating application. We don’t cut corners on prep work, because that’s where restoration projects succeed or fail.
If your commercial building in Kernersville or surrounding areas has an aging metal roof showing signs of wear, contact Sunny Sky Roofing for a professional assessment. We’ll tell you honestly whether restoration makes sense or if other options should be considered. Reach us through our contact page or call (336) 523-2103 to schedule an inspection. We service commercial properties throughout the areas we service in the Triad region.
